Innovating Doughnut Production with Topos Mondial’s Solutions

In the world of doughnut making, efficiency, innovation, and quality are key ingredients to success. Topos Mondial Corp., known for top-tier bakery equipment, offers a full range of commercial and industrial doughnut equipment for high-volume production. From yeast-raised to cake doughnuts, Topos Mondial’s equipment boosts productivity, ensures consistency, and elevates quality.

The Doughnut Production Line – Topos Mondial’s Specialty

Topos Mondial stands out in the doughnut equipment market for several reasons. One notable distinction is our specialized focus on all aspects of doughnut production, except for the sheeting line. However, we seamlessly integrate with several leading manufacturers to incorporate a sheeting line into our comprehensive doughnut production solutions. This collaborative approach ensures that our clients receive a fully optimized production line tailored to their specific needs.

From Mixing to Frying – A Closer Look at Our Offerings

Dough Mixing:

Our T-300OF Open Frame Mixer and T-750 Double Planetary Vertical Mixer are engineered for perfection, offering versatility for yeast and cake doughnut mixes alike. With features like stainless steel design, customizable mixing implements, and user-friendly touchscreen interfaces, these mixers are designed to handle heavy-duty tasks while ensuring uniformity and speed.

Dough Handling:

Our T-795 Vertical Bowl Hoist complements the mixing process by facilitating the transfer of mixed dough with ease and efficiency, tailored to suit dough hopper heights, and equipped with safety features.

Proofer Automatic Loader:

The Load Master Proofer Automatic Loader, available in models LM-850 and LM-1000, uses shuttle box technology to reduce misalignment, downtime, and operator strain while lowering manpower needs. Designed for safety and efficiency, these loaders feature adjustable ambidextrous controls and durable, sanitary construction for easy maintenance. They operate in both automatic and hand-loading modes, with seamless integration in automatic mode for continuous flow and manual positioning in hand-loading mode for precise placement.

Doughnut Depositor:

The Topos Model DD-8, 8-Across Digital Depositor (*patent pending) revolutionizes cake doughnut production with its digital operation, reducing the need for manual adjustments and ensuring precise, consistent doughnut shapes and sizes. The Digital Depositor by Topos boasts remarkable efficiency with significantly fewer moving parts—only two main components—compared to its competitors. This advanced design ensures that the machine is easier to use, clean, service, and rebuild. The precision digital control offers unparalleled cutting action, weight adjustments, and accuracy, even allowing quick compensation for varying batter viscosity at the touch of a button.

Frying Systems:

Our TGF-1000 Natural Gas Fryer is the heart of the doughnut line, capable of frying up to 600 to 4,000 dozen per hour as needed. With adjustable settings, dual-zone temperature control, and a user-friendly interface, it ensures that each doughnut is fried to golden perfection. Topos Mondial engineering team used their years of fryer rebuilding expertise to design a new fryer that includes all of the best features of the various brands and proven designs of the past, while incorporating some new and innovative features for today. An eye towards a rugged and proven design along with reliability, cleanability and efficiency was the focus of our engineering team. The fryers are built for continuous production runs and can produce from 600 to 4,000 dozen per hour as needed. The remote-mounted gas train and the free-standing electrical controls take the mess out from under the fryer.

Melting Filtering Reservoir:

Topos Mondial’s MFR-730 Melting Filtering Reservoir offers an efficient all-in-one solution for hot oil management with a capacity of up to 730 U.S. liquid gallons. Its advanced design features 10 kW ceramic resistive heating elements, mounted externally to maintain optimal oil temperature (150°F) without direct immersion. This indirect heating method minimizes oil degradation and fouling, ensuring longer-lasting oil quality. The MFR-730 includes an Allen-Bradley PanelView touchscreen interface, providing real-time data and alerts on oil temperature, system activity, pressure, and oil levels. Its convenient slide-gate allows for quick and easy fat addition, making it an invaluable asset for efficient oil handling and maintenance.

Proofing:

The TFP-1000 Final Proofer, properly proofs doughnuts to the optimal temperature before advancing them to the next production stage, ensuring ideal texture and flavor. Built with a proven, robust design, the TFP Final Proofer delivers long-lasting reliability for continuous duty. All metal components are crafted from high-quality stainless steel—no aluminum or painted mild steel is used. Fully enclosed with refrigeration-quality insulated doors and panels, the proofer’s stainless-steel casing provides durability, while its one-handed door operation adds ease and efficiency.

Glazing and Topping:

Our TG-36 Topos Waterfall Glazer, Half icer, and sugar tumblers apply glazes, half icing, and toppings with ease and precision, delivering the perfect finishing touches that make doughnuts irresistible.

Cooling:

Topos Mondial offers custom-made spiral conveyor systems designed specifically for cooling, proofing, and freezing applications, all built with 100% stainless steel for durability and hygiene. These systems precisely match your product requirements, dwell time, application needs, and available space. Along with the spiral systems, Topos Mondial can provide interconnecting conveyors that feed products seamlessly into and out of the spiral. Control options range from simple relay logic to fully programmable PLCs with touchscreen interfaces. With a wide selection of spiral configurations, belt widths, and belt types, these systems are adaptable to diverse layouts and product types. Both direct drive cage and traditional chain-driven designs are available, allowing Topos Mondial to deliver the ideal cooling solution for any production line.

Innovation at the Forefront

Innovation is at the heart of Topos Mondial’s product development. We’re continually enhancing our equipment with technological advancements and design improvements. Our latest models come equipped with features like upgraded spiral implement drive gear motors for quieter operation, reinforced structural components for increased durability, and advanced temperature and humidity control systems for proofers and fryers. These upgrades ensure that our equipment not only meets but exceeds the industry standards for doughnut production.

A Sweet Collaboration

While Topos Mondial doesn’t directly supply sheeting lines, our collaboration with various manufacturers ensures clients receive a complete, tailored solution that seamlessly integrates all necessary equipment for doughnut production, including sheeting lines. This partnership ensures that our clients have access to a complete, efficient, and high-quality doughnut production line.

Topos Mondial Corp.: Your Partner in Doughnut Excellence

Topos Mondial Corp. is more than just a bakery equipment supplier; we’re a partner in your doughnut production journey. Our equipment is a testament to our commitment to quality, innovation, and efficiency. With Topos Mondial, you’re not just buying machinery; you’re investing in a solution that will enhance your product quality, improve your operational efficiency, and ultimately, sweeten your bottom line.

Whether you’re looking to upgrade your existing doughnut production line or setting up a new facility, Topos Mondial’s comprehensive range of doughnut equipment, combined with our expertise and collaborative approach, ensures that your doughnut making process is as delightful as the treats you produce.